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Course Information

Introduction to Lean Course Outline

Module 1: What is Lean?

  • Introduction to Lean
  • Lean in a Nutshell
  • Lean Temple
  • Fables and Facts
  • What Lean Should Look Like?
  • Lean Thinking can Transform Business
  • Lean is Not Just for Manufacturing
  • What is Changing at Service Companies?
  • Origins of Lean
  • Customers, Processes, and Waste
  • What are Customers?
  • Anatomy of a Process
  • Who Wants the Outputs?
  • Tension Between the VOB and VOC
  • Meaning of Value
  • Path to Value
  • Dealing with Values
  • Seven Wastes (Muda) of Lean
  • Introducing Lean Methodologies
  • Lean Principles
  • 3Cs
  • Key Lean Metrics

 Module 2: One Sentence Expert

  • Gemba (The Real Place)
  • Gemba Tools
  • Kaizen
  • Hoshin Kanri (Policy Deployment)
  • Jidoka (Autonomation)
  • Just in Time (JIT)
  • Six Big Losses
  • 5S and the Steps of 5S
  • What is Poka Yoke?
  • Single Minute Exchange of Dies (SMED)
  • Total Productive Maintenance (TPM)
  • Standardised Work
  • On the Ground Instructions (OTGIs)
  • Visual Factory
  • Value Stream Mapping
  • Headache Tablets: Value Stream Mapping (“As Is Example)

Module 3: Case for Lean

  • Cost of Poor Quality
  • Iceberg Theory
  • Identifying Hidden Costs
  • Benefits of a Simple Lean Project
  • Categories Associated with the Cost of Poor Quality
  • In Practice it’s a Balancing Act
  • Setting up Lean Thinking in Business
  • Costs of Adoption
  • Prerequisites and Essential Requirements
  • Timeframes

 

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Who should attend this Introduction to Lean Course?

This Introduction to Lean Training Course is a beginner-level course which is designed to help professionals adopt Lean methodologies and Lean thinking. This course will be beneficial for the following professionals:

  • Managers and Supervisors
  • Process Improvement Specialists
  • Operations Managers
  • Quality Control Personnel
  • Supply Chain Professionals
  • Project Managers
  • Continuous Improvement Enthusiasts

Prerequisites of the Introduction to Lean Course

There are no formal prerequisites to attend this Introduction to Lean Training Course.

Introduction to Lean Course Overview

This Introduction to Lean Course offers a foundational understanding of Lean principles, emphasising efficiency, waste reduction, and continuous improvement in organisational processes. It introduces delegates to the core concepts of Lean thinking and its relevance in optimising workflows across various industries. This course provides a fundamental overview of Lean methodologies and their potential to revolutionise operational effectiveness.

Professionals aiming to enhance operational efficiency, minimise waste, and drive continuous improvement within their organisations should prioritise mastering Lean principles. Individuals in management, manufacturing, supply chain, healthcare, and service sectors benefit significantly from understanding Lean methodologies. Mastery of Lean equips professionals to identify inefficiencies, streamline operations, and foster a culture of improvement.

This comprehensive 1-day Lean Training equips delegates with essential knowledge and practical tools to implement Lean principles. Delegates will gain insights into Lean concepts, such as value stream mapping, waste identification, and process optimisation. Through interactive sessions and case studies, delegates will learn to apply Lean methodologies in real-world scenarios, initiating a culture of efficiency and continuous improvement.

Course Objectives:

  • To introduce delegates to the fundamental principles of Lean thinking
  • To provide insights into waste reduction and process optimisation through Lean methodologies
  • To equip delegates with practical tools for identifying and eliminating inefficiencies
  • To demonstrate the application of Lean concepts through real-world case studies
  • To foster a mindset of continuous improvement within organisational processes
  • To empower professionals to initiate Lean practices within their respective industries

Upon completing this Lean Course, delegates will possess a fundamental understanding of Lean principles, enabling them to identify inefficiencies and implement Lean methodologies within their organisations. They'll be equipped to drive operational efficiency, minimise waste, and encourage a culture of continuous improvement.

 

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What’s included in this Introduction to Lean Course?

  • World-Class Training Sessions from Experienced Instructors 
  • Introduction to Lean Certificate
  • Digital Delegate Pack 

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Why choose us

Ways to take this course

Our easy to use Virtual platform allows you to sit the course from home with a live instructor. You will follow the same schedule as the classroom course, and will be able to interact with the trainer and other delegates.

Our fully interactive online training platform is compatible across all devices and can be accessed from anywhere, at any time. All our online courses come with a standard 90 days access that can be extended upon request. Our expert trainers are constantly on hand to help you with any questions which may arise.

This is our most popular style of learning. We run courses in 1200 locations, across 200 countries in one of our hand-picked training venues, providing the all important ‘human touch’ which may be missed in other learning styles.

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Highly experienced trainers

All our trainers are highly qualified, have 10+ years of real-world experience and will provide you with an engaging learning experience.

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

We limit our class sizes to promote better discussion and ensuring everyone has a personalized experience

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Great value for money

Get more bang for your buck! If you find your chosen course cheaper elsewhere, we’ll match it!

This is the same great training as our classroom learning but carried out at your own business premises. This is the perfect option for larger scale training requirements and means less time away from the office.

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Tailored learning experience

Our courses can be adapted to meet your individual project or business requirements regardless of scope.

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

This gives your team a great opportunity to come together, bond, and discuss, which you may not get in a standard classroom setting.

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Monitor employees progress

Keep track of your employees’ progression and performance in your own workspace.

What our customers are saying

Introduction to Lean FAQs

All our instructors are fully certified and have over ten years of experience in Lean methodologies.
You will be provided with a workbook, and Experienced Instructor, and Refreshments.
Please arrive at the venue for 08:45am.
No, there is no exam required for this introductory course.
The price for Introduction to Lean certification in the United Kingdom starts from £995
The Knowledge Academy is the Leading global training provider for Introduction to Lean.
Please see our Lean Training courses available in the United Kingdom

Why choose us

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Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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