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Course Information

Six Sigma Black Belt Course Outline

The Six Sigma Black Belt Course covers the following topics:

Module 1: Introduction to Six Sigma

  • What is Six Sigma?
  • Six Sigma Belts
  • Processes
  • Customers, Value, and Waste
  • Key Metrics

Module 2: Reviewing Process and Qualities

  • What is DMAIC?
  • Define
  • Measure
  • Analyse
  • Improve
  • Control

Module 3: Yellow Belt Tools and Techniques

  • Voice of the Customer (and CTQ’s)
  • SIPOC
  • Value Stream Analysis
  • Heijunka
  • Variation and SPC
  • Defects and Process Capability
  • Identifying the Root Cause(s)
  • Solving Problems
  • Introduction to Kaizen

Module 4: Improvement Methodologies

  • DMAIC
  • 3Cs
  • 8Ds
  • Plan Do Check Act
  • Kaizen
  • Design for Six Sigma (DFSS)

Module 5: SPC Basics

  • Terminology
  • Data Types
  • Normal Distribution and Standard Deviation
  • Process Capability

Module 6: Risk Management

  • Green Belt Risk Management
  • FMEA: Failure Mode and Effects Analysis

Module 7: DMAIC for Green Belts

  • Define Phase
  • Measure Phase

Module 8: SPC Tools and Techniques

  • Frequency Distribution Tables
  • Bar Charts and Histograms
  • Pareto Charts
  • Box and Whisker Plots
  • Normal Distribution and Control Charts
  • Calculating Process Efficiency
  • Scatter Diagrams and Regression

Module 9: Analyse Phase

  • Analyse
  • Process Maps
  • Process Map Levels
  • On the Ground Instructions (OTGIs)
  • Value Stream Maps
  • What is a Value Stream?
  • Creating the “As Is” VSM
  • Investigating and Understanding the Process
  • Headache Tablets: Value Stream Mapping
  • Creating a VSM: Process Borders Definition
  • Using Swim Lane Diagrams to Identify Logical Process Blocks
  • Process Boxes
  • VSM Metrics
  • Square Wave
  • Kaizen Burst
  • Creating an Improved Process
  • Layout Diagrams and Headache Tablets

Module 10: Improve Phase

  • Heijunka
  • Solutions Identified, Selected, Planned, and Implemented
  • Standardisation and Documentation
  • Communications and Training

Module 11: Control Phase

  • Embed the change
  • Measure the gain
  • Close the project

Module 12: Role of the Black Belt

  • Black Belts’ Place in the Business
  • Black Belt Skill Set
  • Green Belts’ View of the World
  • Black Belts’ View of the World
  • How the Industry Identifies Black Belts?
  • Who does the Black Belt Work with?
  • Case Study

Module 13: Black Belt DMAIC

  • How the Black Belt helps the Green Belt During DMAIC?
  • Measure Phase
  • DMAIC Programmes
  • Governance

Module 14: Enterprise Risk Management

  • Risks Lie in Two Areas
  • Who Should Handle Risk?
  • DMAIC Risk
  • A view of Business Risk Management
  • Basic Risk Management Procedure
  • Business Risk Management in a Nutshell

Module 15: Physical Cell Design and Optimising Flow

  • In a Nutshell
  • Task & Work Cells
  • Flow Improvement Objectives
  • Practical Layout Design

Module 16: Black Belt as a Trainer

  • Characteristics of Adult Learners
  • Three Common Learning Styles
  • Preparing the Training
  • Top Tips
  • Case Study

Module 17: Statistics Basics

  • Introduction and SPC Refresh
  • Common Terminology
  • Flow Improvement Objectives
  • Measuring Uncertainty
  • Minitab Run-through

Module 18: Process Capability

  • Process Capability: Review from Green Belt

Module 19: Hypotheses Tests

  • Introduction to Hypotheses Testing
  • Working with Hypotheses Tests
  • Hypothesis Test Roadmap
  • Anderson Darling Normality Test
  • To Open the Worksheet
  • The Results
  • Testing for Means
  • t-tests Consider More than Just the Means…
  • t-test Exercise
  • Z test
  • Testing for Medians
  • Where Could I Use Median Tests?
  • Median Hypothesis Tests
  • Testing for Standard Deviation (Variance)
  • Equal Variance Hypothesis Tests
  • Exercise: Test for Equal Variance
  • Interpreting the Results
  • Using Bartlett’s Method
  • Testing for Proportions and Percentages
  • Proportions and Percentages Hypothesis Tests

Module 20: Exercise Using Minitab’s – 2 Proportion Test

  • Scenario
  • Abbreviated Instructions
  • Reviewing the Results

Module 21: Exercise Using Minitab’s - Chi-Square Test

  • Scenario
  • Abbreviated Instructions
  • Interpreting the Results

Module 22: ANOVA

  • Required conditions for ANOVA
  • The ANOVA “family”
  • ANOVA Terminology
  • Hypotheses Tests and One-way ANOVAs
  • Exercise - One-way ANOVA
  • Exercise - Multi-way ANOVAs

Module 23: Data Collection Planning for Hypotheses Tests

  • General Points
  • Sample Size
  • How a Greater Sample Size Reduces Uncertainty?
  • Case Study

Module 24: Design of Experiments (DOE)

  • Overview of DOE
  • Where to Use Design of Experiments?
  • DOE Terminology (1)
  • Design of Experiments Flow Diagram
  • Walkthrough: SB Glass Co
  • Step 1: Investigate the Process
  • Step 2: Gather Data
  • Recording the Data: Building the Worksheet
  • Minitab Creates an Initial DOE Worksheet
  • Team Completes the Worksheet
  • Step 3: Analyse Data
  • Teams’ First Analysis of the Data
  • Minitab does its Stuff

Module 25: Probability Distributions

  • Overview
  • Normal Distribution
  • Binomial Distribution
  • Poisson
  • Exponential
  • Weibull

Module 26: Advanced Control Charts

  • Introduction and Refresher
  • Key Control Charts
  • Data Collection Planning for Control Charts

Module 27: Measurement System Analysis (MSA)

  • General overview
  • Key Metrics

Module 28: Lessons from Queue Theory

  • Overview
  • Understanding Gauge R&R
  • Minitab Walkthrough

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Who should attend this Six Sigma Black Belt Course?

Six Sigma Black Belt Course is designed for individuals who want to become experts in Six Sigma and lead process improvement projects. The following professionals can benefit from attending this course:

  • Experienced Six Sigma Practitioners
  • Project Managers
  • Process Development Engineers
  • Operating System Specialists
  • Business Process Analysts
  • IT Professionals
  • Data Scientists
  • Project Engineers
  • IT Professionals
  • Operations Managers and Executives

Prerequisites of the Six Sigma Black Belt Course

Delegates must acquire the Six Sigma Yellow Belt and Green Belt certifications before pursuing this Six Sigma Black Belt Course.

Six Sigma Black Belt Course Overview

Six Sigma is a data-driven methodology used to improve business processes, reduce defects, and enhance overall efficiency. It focuses on identifying and eliminating variations in processes to achieve efficient results. This Six Sigma Training helps individuals to gain expertise in process improvement, data analysis, and problem-solving, enhancing their skills and credibility in the workplace. It enables organisations to streamline processes, increase productivity, and deliver higher-quality products and services, leading to improved customer loyalty and profitability. Pursuing this Six Sigma Training also helps individuals to gain a competitive edge in their careers, opening doors to higher job opportunities and increased earning potential.

This Six Sigma Black Belt Training Course is divided into two modules. The first module consists of the syllabus of the Six Sigma Yellow Belt, which outlines the main components of Six Sigma. The first module will also cover the Six Sigma Green Belt, which builds upon knowledge acquired at the Yellow Belt level. The second module will focus on the Black Belt itself. Delegates are required to take and pass the Six Sigma Yellow, Green and Black Belt Examinations to be awarded the Six Sigma Black Belt Certification.

The Knowledge Academy’s 10-day Six Sigma Black Belt Training Course provides delegates with knowledge about the principles and methodologies of Six Sigma. During this training, they will also learn Statistical Analysis, Hypothesis Testing, Control Charts, and Measurement System Analysis. This Six Sigma Training course will be led by our highly skilled and knowledgeable trainer, who will help delegates get a complete understanding of Six Sigma.

Course Objectives

  • To understand the principles and concepts of Six Sigma methodology.
  • To apply the DMAIC approach for process improvement projects effectively.
  • To identify and use various statistical tools and techniques in analysis.
  • To learn how to lead and manage Six Sigma projects in the organisation.
  • To conduct risk management and implement effective control measures.
  • To optimise process flow and reduce waste through Lean principles.
  • To learn effective leadership and team management in project execution.

After attending this Six Sigma Training, delegates will be able to apply Six Sigma methodology to identify and solve process issues, utilise statistical tools for data analysis, and lead improvement projects. They will be able to manage risks, optimise process flow, and effectively collaborate in teams for successful project execution. 

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What’s included in this Six Sigma Black Belt Course?

  • Six Sigma Yellow Belt Examination.
  • Six Sigma Green Belt Examination.
  • Six Sigma Black Belt Examination.
  • World-Class Training Sessions from Experienced Instructors.
  • Six Sigma Black Belt Certificate.
  • Digital Delegate Pack.

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Six Sigma Black Belt Qualification

The Knowledge Academy's Six Sigma Black Belt training course is divided into two modules. The first module will teach the Six Sigma Yellow Belt, which outlines the main components of Six Sigma. The first module will also cover the Six Sigma Green Belt, which builds upon knowledge acquired at the Yellow Belt level and introduces the Define, Measure, Analyze, Improve and Control (DMAIC) model. The second module will focus on the Black Belt itself. Delegates are required to take and pass the Six Sigma Yellow, Green and Black Belt Examinations to be Awarded with the Six Sigma Black Belt Qualification.

Six Sigma Yellow Belt Exam information:

To achieve the Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 40 
  • Pass Mark: 70%, or 28/40 Marks 
  • Duration: 60 Minutes

Delegates are required to attend the Six Sigma Yellow Training Course before sitting this exam.

Six Sigma Green Belt Exam information:

To achieve the Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows: 
  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 75%, or 60/85 Marks 
  • Duration: 120 Minutes  

Six Sigma Black Belt Exam information:

To achieve the Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 80%, or 40/50 Marks 
  • Duration: 90 Minutes

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Why choose us

Ways to take this course

Our easy to use Virtual platform allows you to sit the course from home with a live instructor. You will follow the same schedule as the classroom course, and will be able to interact with the trainer and other delegates.

Our fully interactive online training platform is compatible across all devices and can be accessed from anywhere, at any time. All our online courses come with a standard 90 days access that can be extended upon request. Our expert trainers are constantly on hand to help you with any questions which may arise.

This is our most popular style of learning. We run courses in 1200 locations, across 200 countries in one of our hand-picked training venues, providing the all important ‘human touch’ which may be missed in other learning styles.

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Highly experienced trainers

All our trainers are highly qualified, have 10+ years of real-world experience and will provide you with an engaging learning experience.

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

We limit our class sizes to promote better discussion and ensuring everyone has a personalized experience

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Great value for money

Get more bang for your buck! If you find your chosen course cheaper elsewhere, we’ll match it!

This is the same great training as our classroom learning but carried out at your own business premises. This is the perfect option for larger scale training requirements and means less time away from the office.

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Tailored learning experience

Our courses can be adapted to meet your individual project or business requirements regardless of scope.

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

This gives your team a great opportunity to come together, bond, and discuss, which you may not get in a standard classroom setting.

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Monitor employees progress

Keep track of your employees’ progression and performance in your own workspace.

What our customers are saying

Six Sigma Black Belt FAQs

Six Sigma is a globally recognised, data-driven methodology which aims to eliminate defects through successive business process improvement. To find out more, visit our Six Sigma training topic page.
After obtaining the Green Belt certification, you can choose to use this certification for the attainment of a role within a business as a Six Sigma Green Belt, leading Quality Improvement Project teams. Alternatively, you can decide to continue on your training journey and enrol on the more advanced Six Sigma Black Belt Upgrade training course with The Knowledge Academy. The latter option will enable you to enhance your Six Sigma knowledge and job prospects even further.
Here at The Knowledge Academy, we offer Six Sigma Green Belt training courses in locations all over the UK, as well as abroad. We make it easy to find a training venue near you!
All our Six Sigma trainers have a wealth of knowledge and experience in using the Six Sigma methodology. In addition, our trainers are engaging, providing delegates with interesting, informative, and interactive sessions to enhance your learning experience.
The price for Six Sigma Black Belt certification in the United Kingdom starts from £4595
The Knowledge Academy is the Leading global training provider for Six Sigma Black Belt.

Why choose us

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Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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