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Course Information

Lean Six Sigma Master Black Belt Course Outline

Module 1: Role of the Black Belt

  • Black Belt Major Areas of Responsibility
  • How the Black Belt Helps the Green Belt During DMAIC?
  • Control Frameworks
  • Collecting Data

Module 2: Lean Management and Cell Theory

  • Role of the Lean Manager
  • Work Cells
  • High Performing Teams (HPTs)
  • Rapid Action Teams RATs
  • Visual Management
  • Bruce Tuckman’s Group Development Model
  • Emotional Cycle of Change (ECOC)
  • Personality Styles
  • Dealing with Resistance

Module 3: Project Selection Using PPI

  • Selecting Improvement Projects
  • Possible Improvement Projects
  • Introduction to Advanced Statistics
  • What Upsets Customers?
  • Aim of Statistical Modelling
  • Significance

Module 4: Language of Statistics

  • Statistics Basics
  • Descriptive and Inferential Statistics
  • Qualitative and Quantitative Data
  • Black Belt Data Types
  • Parametric and Non-Parametric Distributions
  • Population Parameters Vs Sample Statistics
  • Finding Correct Test Results
  • How Big Should my Random Sample Be?
  • Quadrats
  • Calculating the Random Sample Size
  • Top Level Road Map for Statistical Tests
  • Basic Process Improvement Methodology

Module 5: Statistics Basics: Measuring Uncertainty and Measure Phase

  • Probability (“p”)
  • Margin of Error
  • Confidence Interval
  • Degrees of Freedom
  • A Two-Step Measure Phase
  • Building the Data Collection Plan

Module 6: Statistics Basics: Minitab Run Through

  • Minitab 16 and 17 Interface
  • Example of Using Minitab to Create a Control Chart

Module 7: Distributions

  • Overview
  • Z Distribution
  • Binomial Distribution
  • Other Distributions

Module 8: Introduction to Hypotheses Testing

  • Hypotheses
  • Hypotheses Testing
  • Type I and Type II Errors
  • Values Used by Minitab

Module 9: Design of Experiments (DOE)

  • Overview of DOE
  • Where to Use Design of Experiments?
  • Factorial Approach to Designed Experiments
  • Design of Experiments Flow Diagram

Module 10: Advanced Control Charts

  • Overview
  • How to Use Control Charts?
  • What Does “Out of Control” Mean?
  • How Control Charts Differ?
  • Calculating Initial Control Limits
  • Combining Charts and Practical Control Charts
  • Control Chart Roadmap
  • Individual and Moving Range Charts
  • Configuring the Control Chart
  • X-Bar, R, and S Charts
  • Why is it a Good Idea to Chart Both Mean and Variance?
  • U, C, and P Charts

Module 11: Data Collection Planning

  • Sampling Frequency
  • Cyclic Patterns
  • When to Consider I-MR Charts?
  • When to Consider R and S Chart?
  • Sub Group/Sample Sizes
  • Control Chart

Module 12: Lean Metrics

  • Control Chart
  • OEE and TEPP
  • Dock to Dock Time
  • Build to Schedule
  • Order Fulfilment Metrics
    • Completed Orders Metrics
    • Delivery Metrics
    • Warranty Metrics
    • Customer Feedback Metrics

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Who should attend this Lean Six Sigma Master Black Belt Upgrade Training Course?

A Lean Six Sigma Master Black Belt Upgrade course is a training program designed for individuals who already have a Lean Six Sigma Black Belt certification and want to advance their skills and knowledge to the Master Black Belt level. This course will benefit the following professionals:

  • Operations Managers
  • Quality Managers
  • Engineers
  • Data Analysts
  • Project Managers
  • Business Analysts
  • Customer Service Representatives

Prerequisites of the Lean Six Sigma Master Black Belt Upgrade Training Course

It is required that delegates have previously attained the Lean Six Sigma Black Belt qualification to enrol on this course.

Lean Six Sigma Master Black Belt Upgrade Course Overview

Earning a Master Black Belt certification indicates the highest level of understanding of Lean Six Sigma. These individuals are crucial for the determination of the correct strategic direction of projects and for overseeing the roles of Lean Six Sigma Green Belts and Lean Six Sigma Black Belts within all quality improvement projects. MBB’s possess exceptional leadership qualities and are committed to improving and advancing quality within a business.

This five-day training course is directed at individuals who have earned all previous certifications and therefore have an in depth and meticulous understanding of the concepts of Lean Six Sigma and a wealth of experience in applying them to industry. Our highly experienced and capable trainers apply an interactive and engaging approach to teaching and use case studies to illustrate how MBB’s are utilised within organisations to improve quality and reduce financial expenditure. Delegates will be required to bring along a laptop that has up to date Minitab statistical computer software. The trial version of Minitab lasts for a period of 30 days, so it is possible to time the download so that it remains active for the duration of this course. Details of how to install Minitab are included in your pre-course reading document.

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What’s included in this Lean Six Sigma Master Black Belt Upgrade Training Course?

  • Lean Six Sigma Master Black Belt Upgrade Training Exam
  • World-Class Training Sessions from Experienced Instructors
  • Lean Six Sigma Master Black Belt Upgrade Certificate
  • Digital Delegate Pack

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Lean Six Sigma Master Black Belt Qualification

This course and exam has been designed for delegates who have passed Six Sigma Black Belt and wish to build on their knowledge to become Six Sigma experts. During the course, you will work with case studies and learn how to respond to typical challenges which MBBs see in their working lives. Six Sigma Master Black Belt is a much sought-after qualification for experienced Six Sigma Black Belts looking to learn how to lead multiple Six Sigma teams.

Lean Six Sigma Yellow Belt Exam information:

To achieve the Lean Six Sigma Yellow Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Green Belt Exam information:

To achieve the Lean Six Sigma Green Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 30 
  • Total Marks: 85 Marks 
  • Pass Mark: 70%, or 60/85 Marks 
  • Duration: 120 Minutes
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Black Belt Exam information:

To achieve the Lean Six Sigma Black Belt, candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 80%, or 40/50 Marks 
  • Duration: 90 Minutes 
  • Open Book/ Closed Book: Open Book

Lean Six Sigma Master Black Belt Exam information:

To achieve the Lean Six Sigma Master Black Belt (MBB), candidates will need to sit for an examination. The exam format is as follows: 

  • Question Type: Multiple Choice 
  • Total Questions: 25 
  • Total Marks: 50 Marks 
  • Pass Mark: 70%, or 35/50 Marks 
  • Duration: 90 Minutes 
  • Open Book/ Closed Book: Open Book

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Why choose us

Ways to take this course

Our easy to use Virtual platform allows you to sit the course from home with a live instructor. You will follow the same schedule as the classroom course, and will be able to interact with the trainer and other delegates.

Our fully interactive online training platform is compatible across all devices and can be accessed from anywhere, at any time. All our online courses come with a standard 90 days access that can be extended upon request. Our expert trainers are constantly on hand to help you with any questions which may arise.

This is our most popular style of learning. We run courses in 1200 locations, across 200 countries in one of our hand-picked training venues, providing the all important ‘human touch’ which may be missed in other learning styles.

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Highly experienced trainers

All our trainers are highly qualified, have 10+ years of real-world experience and will provide you with an engaging learning experience.

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State of the art training venues

We only use the highest standard of learning facilities to make sure your experience is as comfortable and distraction-free as possible

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Small class sizes

We limit our class sizes to promote better discussion and ensuring everyone has a personalized experience

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Great value for money

Get more bang for your buck! If you find your chosen course cheaper elsewhere, we’ll match it!

This is the same great training as our classroom learning but carried out at your own business premises. This is the perfect option for larger scale training requirements and means less time away from the office.

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Tailored learning experience

Our courses can be adapted to meet your individual project or business requirements regardless of scope.

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Maximise your training budget

Cut unnecessary costs and focus your entire budget on what really matters, the training.

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Team building opportunity

This gives your team a great opportunity to come together, bond, and discuss, which you may not get in a standard classroom setting.

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Monitor employees progress

Keep track of your employees’ progression and performance in your own workspace.

What our customers are saying

Lean Six Sigma Master Black Belt Upgrade FAQs

Please arrive at the venue at 8:45am.
It is required that delegates have previously attained the Lean Six Sigma Black Belt qualification to enrol on this course. Reviewing notes from the Black Belt training course will be of use to candidates as this will allow for a refreshed understanding of Six Sigma terminology, methodology and its application to the workplace setting. There will be 2-3 hours of evening work is required consisting of revision, research, and exercises.
This course is suited to individuals who are qualified Lean Six Sigma Black Belts and wish to advance their understanding even further.
We are able to provide support via phone & email prior to attending, during and after the course.
Lean Six Sigma Master Black Belt Exam, Delegate pack consisting of course notes and exercises, Manual, Experienced Instructor, and Refreshments
This course is 5 days
Once your booking has been placed and confirmed, you will receive an email which contains your course location, course overview, pre-course reading material (if required), course agenda and payment receipts
The price for Lean Six Sigma Master Black Belt Upgrade certification in the United Kingdom starts from £4195
The Knowledge Academy is the Leading global training provider for Lean Six Sigma Master Black Belt Upgrade.

Why choose us

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Best price in the industry

You won't find better value in the marketplace. If you do find a lower price, we will beat it.

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Many delivery methods

Flexible delivery methods are available depending on your learning style.

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High quality resources

Resources are included for a comprehensive learning experience.

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"Really good course and well organised. Trainer was great with a sense of humour - his experience allowed a free flowing course, structured to help you gain as much information & relevant experience whilst helping prepare you for the exam"

Joshua Davies, Thames Water

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